Uhlalutyo lweTekhnoloji yeRubber-Ceramic Composite Plate ezintathu-in-one: Izixhobo, iiNkqubo kunye nezicelo zeShishini

Kwicandelo lokumelana nokuguguleka kwemizi-mveliso, izisombululo zemveli zezinto ezisetyenziswa kunye azisanele ukuhlangabezana neemfuno ezintsonkothileyo zokuguguleka okuphezulu kunye nempembelelo enamandla kwiimeko ezahlukeneyo zokusebenza. Ipleyiti yerabha-ceramic three-in-one composite plate, njengesisombululo esiguqukayo, iphumelele kwimpumelelo ekusebenzeni kwezinto ngokusebenzisa uyilo lwesakhiwo se-composite esinee-layer ezintathu: umaleko we-ceramic umelana nokuguguleka, umaleko werabha ufunxa impembelelo, kwaye ipleyiti yentsimbi inika inkxaso. Le nto idibeneyo emelana nokuguguleka ngoku isetyenziswa kakhulu kumashishini amakhulu afana namandla, imigodi, kunye ne-metallurgy, kwaye ibe yenye yeendlela eziphambili zokwandisa ubomi bezixhobo kunye nokunciphisa iindleko zokulungisa.

Iipleyiti edityanisiweyo yerabha-ceramic emithathu-kwinyeyenziwe ngee-ceramics ezingagugiyo, irabha kunye neepleyiti zesinyithi zesinyithi. Umaleko we-ceramic usebenzisa ikakhulu umgubo we-alumina ococekileyo kakhulu (92%, 95%) njengezinto eziluhlaza, ezenziwe ngokucinezela okomileyo okanye ngokucinezela oku-isostatic. Emva kokutshiswa kubushushu obuphezulu kakhulu be-1700°C, isakhiwo esixineneyo esinobunzima be-Mohs obuyi-9 kunye noxinano lwe-≥ 3.65 g/cm³ senziwa. Emva koko, i-ceramic engagugiyo ye-alumina kunye nomaleko werabha ziyalaminathwa kwaye zibekwe kwi-mold. I-reaction ye-vulcanization (140-160°C) yenziwa phantsi kobushushu obuphezulu kunye noxinzelelo oluphezulu. Iimolekyuli zerabha zenza iibhondi zeekhemikhali nomphezulu we-ceramic. Ngaphambi kwe-vulcanization, ipleyiti yentsimbi ibekwa kwirabha, kwaye layers ezintathu ziyaqina ngokusebenzisa i-vulcanization yesibini.

Ipleyiti edityanisiweyo yerabha-ceramic enezithathu-kwinye, kunye nokusebenza kwayo okugqwesileyo, ingasetyenziswa kwezi meko zilandelayo:

1. Ingasetyenziswa kwiinkqubo zokucubungula izinto ezigugileyo, ezifana ne-hopper ye-mining crusher okanye i-sintering chute ye-steel mill. Ingamelana nokukhukuliseka kwezinto ezibukhali ezifana ne-iron ore kunye ne-quartz sand, kwaye ubomi bayo bokusebenza bungaphezulu ngokuphindwe kahlanu kunobeepleyiti zentsimbi eziqhelekileyo.

2. Ifanelekile kwiimeko ezinokuba manzi nokutyibilika, ezifana nedrama yokuhambisa amalahle yeebhanti zokuhambisa zezibuko nezedokhi, kunye neebhanti zokuhambisa kwizityalo zokulungisa ukutya. Amasuntswana eseramikhi kwipleyiti yerabha-ceramic ezintathu-kwinye anika amandla aphezulu okungqubana. I-coefficient yokumelana nokutyibilika okumanzi yi-≥ 0.5, ethintela ukuba izinto zingatyibiliki.

3. Ifanelekile ukusetyenziswa kwiindawo ezinobushushu obuphezulu nezibolayo, ezifana nomgca wokuhambisa oshushu kwiimililo zentsimbi (iibhilethi zentsimbi ebomvu kwi-200℃), kunye neetanki zokuhlamba i-asidi kwizityalo zeekhemikhali. Irabha engatshisi ubushushu kunye neeseramikhi ezingasebenziyo zinokuthintela ngempumelelo ukuqhutywa kobushushu kunye nokukhukuliseka kweekhemikhali.

4. Kwiindawo ezinomahluko omkhulu wokuwa, njengemibhobho yokukhupha amalahle kwizityalo zamandla obushushu (ezinomahluko wokuwa ongaphezulu kweemitha ezingama-20) kunye neesilo zezinto eziluhlaza kwizityalo zesamente, iiseramikhi ezingagugiyo zisetyenziselwa ukusasaza amandla okuchaphazeleka, kwaye iileya zerabha zisetyenziselwa ukufunxa ukutshayiswa ukuthintela iipleyiti zokuguguleka ukuba zingaqhekeki.

Ukususela kwimigodi ukuya kumazibuko, ukusuka kwiifektri zentsimbi ukuya kwizikhululo zamandla, ipleyiti yerabha-ceramic three-in-one composite plate ichaze ngokutsha umgangatho wokumelana nokuguguleka kwemizi-mveliso ngesakhiwo esikhuselayo esiphindwe kathathu. Ixabiso layo alikho kuphela kwiminyaka eli-10 yokuphila kwayo (ukudlula izixhobo zemveli ngokuphindwe ka-3-5), kodwa nakwimali eninzi eyongiweyo efunyenwe ngokunciphisa ixesha lokungasebenzi kunye nokugcinwa. Ngokufakwa kwezinto ezintsha kunye neenkqubo ezikrelekrele, obu buchwepheshe budibeneyo buya kuqhubeka nokuqhuba ukuvela kwezixhobo ezinzima zoshishino ukuya ekuqineni okuphezulu, ukusetyenziswa kwamandla okuphantsi, kunye neempawu ezingenakugcinwa.